The Benefit WMS Building Blocks – Inventory Accuracy
A Warehouse Management System (WMS) is a foundation for improved operational efficiency, providing a series of building blocks that will act as a basis for efficient warehousing operations. Today we will look at one of the primary building blocks a WMS provides; Improved inventory record accuracy and the reduction in data processing errors that result […]
Directed Put-away – No Location Found
In recent posts we discussed taking advantage of technology to help with product put-away. Directed put-away removes the routine and tedious decision making tasks from operators allowing them to be more productive. A good warehouse management system (WMS) should allow management to define various put-away rules the computer will use when determining the best put-away […]
Boom Room. Sometimes being lean simply means being simple.
On a tour of the home improvement company distribution center, I observed a simple, and generally low-cost solutions to improving warehouse performance and safety. Many warehouses have flammable type products requiring special handling and storage in a controlled environment. Generally, the area will have an early suppression fast response (ESFR) system and will be easily […]
Lean and Safety – Stop, Look & Point
Safety and Lean can and should go hand in hand. I recently did a lean tour of a large distribution center. Along with seeing many lean process ideas I learned they had a strong focus on employee safety. For instance, one thing everyone did (and we received training pre-tour) was the practice of Stop, Look […]
Storing Small Items – Part 2
Last month we introduced a few ways to store small items including custom made dividers, plastic dividers on small beam racking, traditional small bin shelving and rotabins. This month we provide a few more small items storage ideas and end with a general comparison. Straw/pencil dispensers are a very out of the box concept but […]
Storing Small Items – Part 1
On a recent facility tour I observed a unique approach to storing individual cigars. This neat diamond rack configuration was designed to easily store various types and sizes of cigars in a small area. During a discussion with the rack designer we mentioned the pro’s and con’s of the design: Pro’s: Good density, ease of […]
The Golden Zone
In August 2020, we discussed the concept of slotting using ABC profiling to help improve productivity in the warehouse (Know Your ABCs). The example provided focused on reducing pick travel distance and time by keeping the fast moving “A” items near the shipping dock, “B” items in the middle of the building, and “C” items […]
What is Carrying Cost?
As a warehouse manager you might see many storage locations full of the same product. From your experience you know it might take months to sell that much inventory. But you don’t have much input. Your job is to get product checked in, keep it safe while in your stead and get it picked and […]
Warehouse within a Warehouse
Using a Forward Pick strategy helps keep a smaller volume of inventory in easily accessible bins (Forward Pick) with the excess stock in remote bins (Reserve Storage) (Figure 1). The Forward Pick zone in a warehouse functions as a “warehouse within a warehouse”: many of the most popular SKUs are stored there in small amounts, […]
Know Your Order Profile
A basic principle to optimizing warehouse space is evaluating and selecting the most space efficient storage equipment. Using more dense storage equipment is a key factor to reduce space requirements. An analysis of your products inventory levels and cubic order activity should be performed to accurately define the storage requirements in reserve and the forward […]